Segmented Diamond Saw Blade | Custom

Segmented diamond saw blade is commonly used for cutting materials like concrete, brick, stone, and masonry. The blade is divided into distinct segments, usually separated by gullets, which help with cooling and debris removal while cutting. Segmented blades tend to be durable and are known for their efficiency in dry cutting, though they can also be used wet in some cases.

For a custom segmented diamond saw blade, consider the following factors:

1. Diameter & Blade Size

The blade diameter is essential for compatibility with your equipment. Common sizes range from 4 inches for hand tools to 36 inches or larger for industrial machinery.

2. Segment Shape & Spacing

Custom segment shapes can be designed based on the material you're cutting and how fast you want to cut. For example, trapezoidal segments might provide better durability, while turbo segments can enhance speed and cooling.

Gullet size and spacing between segments can be optimized to allow for more efficient cooling and debris ejection based on the material.

3. Bond Type

The diamond bond can be customized for different material hardness. A softer bond is ideal for hard materials like granite, while a harder bond works well on softer materials like asphalt.

4. Segment Height

Taller segments will provide a longer blade life, but the trade-off could be a slower cutting speed. Adjusting the height of the segments based on the work requirements is an important custom option.

5. Arbor Hole Size

The arbor hole (center hole) should match your machine. Custom arbor hole sizes can be specified to fit non-standard machines.

 6. Cutting Conditions

Consider if the blade will be used in wet or dry conditions. Custom blades can be designed for one or both uses. Wet cutting generally prolongs the life of the blade and reduces dust, while dry cutting is more convenient for quick jobs.

7. Performance Enhancements

Laser welding for higher durability, noise reduction features**, or segment reinforcement for heavy-duty cutting can be added for specialized jobs.

With these customizations, you can tailor a segmented diamond saw blade to meet specific project needs, such as enhancing speed, durability, or versatility based on the materials and environment you're working with.